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CEMBLOC CemPlate 9mm - A1 Non Combustible Fibre Cement Board - 2400 x 1200 x 9mm.

CEMBLOC CemPlate 9mm - A1 Non Combustible Fibre Cement Board - 2400 x 1200 x 9mm.

by Cembloc
SKU CEM6001
£45.56 GBP - £45.56 GBP
£45.56 GBP
£45.56 GBP - £45.56 GBP
£45.56 GBP

2400 x 1200 x 9mm
CemPlate is a fibre cement board specifically designed to provide high levels of protection against fire, moisture and weather. It’s resistant to moisture, UV stable, dimensionally stable and fire rated, non-combustible. All Cembloc fibre cement products are classified non-combustible according to EN 13501-1. A combination of which makes the perfect impact resistant carrier panel for an exterior grade rain-screen cladding system. Construction Board for Render & Fire Protection.

Delivery time

93% of orders delivered in 3-5 business days!
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Technical

Technical Specifications.

  • Reaction to fire - A1 non combustible (EN 13501-1:2019).
  • Water Impermeability - Pass - No formation of drops of water was found after being tested.
  • Thermal Conductivity - 0.216 W/mK.

Racking resistance.

  • Vertical load 0 k N Racking Stiffness (mean) 2278 N/mm | Fmax Average 19.52KN.
  • Vertical load 5 kN Racking Stiffness (mean) 1908 N/mm | Fmax Average 25.55KN.
  • Water Absorption - <29%.
  • Wet Expansion Rate - 0.19%.
  • Heating Shrinkage Rate – 0.18%.
  • Packaging - Palletised, strapped and wrapped.
  • Appearance - Light grey, slightly textured key surface.
  • Density - 1350 kg/m³ (± 50kg).
  • Fire Propagation - Class “0” (<2) (BS 476-Part 6).
  • Fire Resistance - Class 1 (BS 476-Part 7).
  • Maximum Tile Weight - Up to 105kg/m².

Racking resistance.

  • Vertical load 0 k N Racking Stiffness (mean) 2278 N/mm | Fmax Average 19.52KN.
  • Vertical load 5 kN Racking Stiffness (mean) 1908 N/mm | Fmax Average 25.55KN.

Characteristic pull out resistance per fixing.

Specimen comprised timber frame constructed from 90mm x 38mm x 2372mm C16 timber stud at nominal 600mm centres; Product fastened to timber frame with Cembloc 38mm fibre cement board screws at 150mm centres to the perimeter and 300mm centres to the internal studs.

  • JT3 D6H 1112 N
  • SW8 R 4.8 1002 N
  • TKR 4.8 815 N

Attributes

  • Protects sub-construction system.
  • Extremely high dimensional stability (<0.19%) when compared to chipboard, gypsum and cement particle boards.
  • Environment friendly.
  • Does not contain any harmful substances to health.
  • 100% Asbestos free.
  • A1 Fire Class (In accordance with EN 13501-1:2019).
  • Does not release toxic gas during a fire.
  • Resistant to moisture and water.
  • Resistant to the effects of sunlight.
  • Resistant to seasonal changes.
  • Easy assembly and modification procedures.
  • Easy to cut.
  • Very high impact resistance compared to that of gypsum based boards.
  • Extends and protects the life of insulation material when used in conjunction with thermal and sound insulation systems.

Data Sheet available upon request.

Coverage :

Units In Pack: 1

Volume:

Thickness :9 mm

Weight m/2 :35 kg

Width : 1200 mm

Length: 2400 mm

Delivery

93% of orders delivered in 3-5 business days.

Installation Guide

Recommended Fixings.
Steel Frame - 4.2mm x 42mm self-drilling and self-countersinking, wingtip.
Timber Frame - 4.2mm x 42mm self-drilling and self-countersinking.

Step 1. Application accordance:
Cembloc CemPlate is suitable for Timber Frame, Lightweight Steel Frame and Modular/ Offsite. In most cases battens at 600mm centres is suitable although if the building is exposed to higher wind load or exposure, we would recommend vertical battens fixed at 400mm centres . The board is designed to be installed by a competent builder, or a contractor, experienced with this type of product. A suitably qualified and experienced individual must check the design and method of installation of the boards.

Step 2. Cut boards to size:
Cut Cembloc CemPlate using a circular saw fixed with a suitable vacuum extractor and a Polycrystalline Diamond (PCD) Saw blade to avoid excessive wear on other blade types. This method will cut boards easily at the same time mitigating dust. Our Cembloc boards can be cut with either a fine tooth hand saw or power saw, whilst ensuring suitable dust control measures are taken (eg localised extraction where possible, protective safety glasses, gloves and respiratory masks as per MSDS) and observing all necessary health and safety regulations. Boards should be fixed with the board text facing upwards (smooth texture).

When cutting panels around a passage or door, note that the joints must not be aligned with the edge scale of the door or the centre of the opening. We find that most render manufacturers recommend using either a window, but boards should be single or double layer cut of render around mesh over the opening and fixed on to a the key stress points such as minimum 25x60mm batten corners of the The boards must be supported by a minimum of a 25x60mm batten all the way around the opening to ensure a stable support to render on opening.

Step 3. Fixing:
Unlike traditional timber frame, SIP panels do not include an internal stud but the outer OSB layer is typically structural enough to fix the render carrier system (aka our CemPlate) directly to it. Like any timber frame, the frame will require a breather membrane, followed by the battens vertically at either 400mm or 600mm centres (as stated in Step 1), then proceed as you would in a standard timber frame build up. Typical fixing detail of render is: Cembloc Cemplate, Render Base coat, Render Mesh, Render Base Coat, Prime followed by render finish coat.

Step 4. Mechanically fix with screws:
Screws should be a minimum of 12mm from board edges and spaced at a maximum of 300mm. The screws must not be over-tightened. 27 Nr. fixings per 2400x1200mm sheet when fixed in a horizontal orientation or 28 Nr. fixings per 2400x1200mm sheet when fixed in a horizontal or vertical orientation.

Full installation guidelines are shown on the product data sheet, available on request.

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